Manufacturing

Complete IN-House Pattern & Tool Making Facilities

Software & Autocad, Solid works. Cam (Dellcam)

  • Tools & Cutter Grinders
  • Surface Grinders
  • Cylindrical Grinders
  • Lathe Machine 6'
  • Lathe Machine 8'
  • Lathe Machine 10'
  • Radial Drilling Machine

Core Making Facilities

  • Sodium Silicate /Co2 Core Process Turnout Type Shell Core Shooter
  • No Bake Core Process

Sand Preparation

  • Intensive sand mixture with auto dosing of all additives, automatic sand temperature and sand moisture monitoring
  • Italian Make Automatic Sand Dryer Plant

Molding Facility

Green Sand Molding

  • Molding Machine 300 ARPA - 02 Nos.
  • Molding Machine 450 ARPA  - 06 Nos.
  • Molding Machine 600 ARPA- 02 Nos.
  • Molding Machine 900 ARPA - 02 Nos.
  • Molding M/C- 1200 ARPA - 02 Nos

Molding Machine

BMM WESTON MODEL QJS 230

  • Moulding Machine No. 2.09
  • Squeeze Pressure - 90 Lb PS.I. 28.85 K.G.
  • Jolt Capacity at - 90 Lb PS.I. 2.722 K.G.
  • Pattern Draw - 406 mm
  • Plate Adjustment - 406mm
  • Squeeze Stroke - 305 mm
  • Consumption Per Average Cycle - 2.69 cum
  • Net Weight - 12076 K.G.
  • Table Size - 1210 x 2180 mm

NO BAKE PROCESS

  • No Bake (ALPHA-SET chemical based sand processing)
  • Continuos sand mixture with capacity of 7 ton/Hr.
 

Sodium Silicate Molding Process (CO2)

Melting Section

  • Medium Frequency Induction Furnace Capacity 500 Kg. - 02 Nos
  • Medium Frequency Induction Furnace Capacity 1000 Kg - 02 Nos
  • Gear Bottom & Pouring Ladles - 04 Nos
  • Immersion Pyrometer - 04 Nos
  • Online CE Metre - 02 Nos
  • Cupola size Of die - 01 Set

Feltting & Finishing

  • Shot Blasting Machine (Hanger Type) - 03 Nos.
  • Shot Blasting Machine (Belt Type) - 02 Nos.
  • Pneumatic Chippers - 03 Nos.
  • Portable Grinders AG 9 - 10 Nos.
  • Portable Grinders AG 7 - 20 Nos.
  • Portable Grinders AG 5 - 20 Nos.
  • Portable Grinders AG 4 - 10 Nos.
  • Portable Grinders AG 2 - 05 Nos.
  • Portable Grinders (Hanger Type) - 08 Nos.
  • Flexible Shaft Grinder - 05 Nos.
  • Pencil Grinder - 10 Nos.

Machining Facility

  • HMC 2000x1200x1200 DAEWOO ACE H-100
  • HMC 1350x1000x1000 DAHLIH MCH-800
  • HMC 1025x800x750 mm (Mori Seki)
  • HMC 550x500x550 mm- 02 nos (MAKINO)
  • CNC Vertical Machining Centre 750x400x450mm (FANUC System)
  • CNC Turning Centre 100x900 mm (FANUC System)
  • CNC Turning Centre 400x650 mm (FANUC System)
  • CNC Turning Centre 670x150 mm (FANUC System)
  • VTL BFW BVL 700H - 02 No.